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AI OSHA Safety Compliance Monitoring Agent

OSHA safety compliance monitoring tool for manufacturing—real-time PPE, near-miss CV, and auto OSHA 300/300A/301
Overview
Custom solution
Workflow

Automating OSHA Safety Compliance Monitoring with AI

Automate your complete OSHA safety compliance workflow—from real-time PPE monitoring and near-miss detection to auto-generated 300, 300A, and 301 forms ready for audit.
001
Real-time PPE and hazard detection

Computer vision continuously monitors your facility's camera feeds to flag PPE non-compliance, zone intrusions, and unsafe behaviors the moment they occur—turning your existing CCTV into an active safety layer.

002
Near-miss capture and triage

Leading indicators like pedestrian-forklift proximity breaches and line crossings are automatically logged with timestamped evidence, categorized by severity, and routed to supervisors for verification or escalation.

003
Automated OSHA recordkeeping

Incident data flows directly into Forms 300, 300A, and 301—applying 29 CFR 1904 recordability logic, tracking days away/restricted/transfer, and generating ITA-ready exports without manual re-entry.

How Cassidy automates(header-using-ai)

Step 1: Trigger on safety event detection

The Workflow activates when a connected computer vision system or IoT sensor flags a PPE violation, zone intrusion, or near-miss event—capturing the timestamp, camera ID, rule triggered, and confidence score.

Step 2: Enrich and classify the event

Cassidy pulls context from your Knowledge Base—zone-specific PPE requirements, equipment rules, and risk classifications—to determine severity and whether the event qualifies as a near-miss, unsafe act, or potential recordable incident.

Step 3: Route for human review

Using Human-in-the-Loop, supervisors receive alerts with anonymized video clips or snapshots. They can verify, dismiss, escalate to a full incident, or initiate a corrective action—all within the Workflow.

Step 4: Auto-populate OSHA forms

When an event becomes a recordable injury or illness, Cassidy applies 29 CFR 1904 decision logic and auto-fills Form 301 (Incident Report), updates the Form 300 Log with case classification and days away/restricted/transfer, and maintains a rolling Form 300A Summary.

Step 5: Generate CAPA and work orders

Cassidy creates corrective action tasks linked to the incident—assigning owners, due dates, and follow-up verification—and can push work orders to your CMMS for engineering fixes like guarding repairs or aisle repainting.

Step 6: Update dashboards and export for ITA

Live metrics flow to your safety dashboard: PPE compliance rates, near-miss counts by zone and shift, TRIR, and DART. When the March deadline approaches, Cassidy generates a compliant CSV export for OSHA's Injury Tracking Application.

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