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AI OEM Motor Selection and Sizing Agent for Electric Motor Manufacturers

AI OEM motor selection and sizing tool: cross‑vendor right‑sizing, drive pairing, instant BOMs
Overview
Custom solution
Workflow

Automating OEM Motor Selection and Sizing with AI

Automate your entire OEM motor selection and sizing workflow—from load profile capture through cross-vendor right-sizing, drive pairing, and instant BOM generation.
001
Cross-Vendor Right-Sizing Without the Guesswork

The agent normalizes specifications across multiple motor catalogs, runs physics-based calculations for RMS torque, thermal limits, and inertia matching, then recommends optimally sized motors that avoid costly overspec while protecting against thermal trips and current clipping.

002
Intelligent Drive and Accessory Pairing

AI automation matches motors with compatible drives, gearboxes, feedback devices, braking components, and EMC filters—encoding voltage, current, and cable-length constraints to eliminate configuration errors and compliance gaps.

003
Instant BOMs with Alternates and Documentation

The system generates costed bills of materials complete with exact part numbers, second-source alternates, CAD files, sizing reports, and compliance packages—ready for quote generation or ERP export in minutes, not days.

How Cassidy automates using AI

Step 1: Capture application requirements

The Workflow triggers when an engineer submits machine requirements—motion profile, duty cycle, environmental constraints, supply voltage, and compliance needs—via form, spreadsheet upload, or integrated request from your CPQ system.

Step 2: Normalize and pre-filter the catalog

Cassidy standardizes inputs to SI units, harmonizes vendor datasheet parameters, and applies boundary filters for power range, motor topology, efficiency class, IP rating, certifications, and mechanical mounting to narrow the candidate pool.

Step 3: Run sizing calculations

The Agent executes core sizing logic: torque-speed mapping, RMS and peak analysis, thermal modeling with ambient and altitude derating, reflected inertia and mismatch ratio checks, and voltage-frequency constraints—flagging any margin violations.

Step 4: Pair drives and accessories

Cassidy selects compatible VFDs or servo drives based on current, voltage, and overload coordination, then adds gearboxes, encoders, holding brakes, cables, filters, and line-side accessories using a compatibility graph that enforces EMC and safety requirements.

Step 5: Generate cross-vendor alternates

The Workflow compares normalized specs across your approved vendor list, surfaces functionally equivalent alternates with lead-time and cost trade-offs, and ranks options by efficiency class and availability.

Step 6: Output BOM and documentation package

Cassidy compiles a complete, exportable BOM with manufacturer part numbers, option codes, and accessory line items, plus sizing reports with torque-speed overlays, thermal plots, STEP/2D drawings, parameter files, and compliance declarations—ready for quote handoff or ERP integration.

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Get help from our team of specialists to quickly integrate this solution into your existing workflow and unlock new growth.
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A dedicated team to drive adoption and results

Our implementation experts work hands-on with your team to make sure you see real value - fast. From setup to optimization, we’re here to help every step of the way.

We enable your teams - no IT required

We train your builders, support their workflows, and make sure they get the most out of Cassidy without ever waiting on engineering.

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