AI OEM Motor Selection and Sizing Agent for Electric Motor Manufacturers

Automating OEM Motor Selection and Sizing with AI
Cross-Vendor Right-Sizing Without the Guesswork
The agent normalizes specifications across multiple motor catalogs, runs physics-based calculations for RMS torque, thermal limits, and inertia matching, then recommends optimally sized motors that avoid costly overspec while protecting against thermal trips and current clipping.
Intelligent Drive and Accessory Pairing
AI automation matches motors with compatible drives, gearboxes, feedback devices, braking components, and EMC filters—encoding voltage, current, and cable-length constraints to eliminate configuration errors and compliance gaps.
Instant BOMs with Alternates and Documentation
The system generates costed bills of materials complete with exact part numbers, second-source alternates, CAD files, sizing reports, and compliance packages—ready for quote generation or ERP export in minutes, not days.
How Cassidy automates using AI
Step 1: Capture application requirements
The Workflow triggers when an engineer submits machine requirements—motion profile, duty cycle, environmental constraints, supply voltage, and compliance needs—via form, spreadsheet upload, or integrated request from your CPQ system.
Step 2: Normalize and pre-filter the catalog
Cassidy standardizes inputs to SI units, harmonizes vendor datasheet parameters, and applies boundary filters for power range, motor topology, efficiency class, IP rating, certifications, and mechanical mounting to narrow the candidate pool.
Step 3: Run sizing calculations
The Agent executes core sizing logic: torque-speed mapping, RMS and peak analysis, thermal modeling with ambient and altitude derating, reflected inertia and mismatch ratio checks, and voltage-frequency constraints—flagging any margin violations.
Step 4: Pair drives and accessories
Cassidy selects compatible VFDs or servo drives based on current, voltage, and overload coordination, then adds gearboxes, encoders, holding brakes, cables, filters, and line-side accessories using a compatibility graph that enforces EMC and safety requirements.
Step 5: Generate cross-vendor alternates
The Workflow compares normalized specs across your approved vendor list, surfaces functionally equivalent alternates with lead-time and cost trade-offs, and ranks options by efficiency class and availability.
Step 6: Output BOM and documentation package
Cassidy compiles a complete, exportable BOM with manufacturer part numbers, option codes, and accessory line items, plus sizing reports with torque-speed overlays, thermal plots, STEP/2D drawings, parameter files, and compliance declarations—ready for quote handoff or ERP integration.
Implement it inside your company
- Hands-on onboarding and support
- Self-paced training for your team
- Dedicated implementation experts
- Ongoing use case discovery
- ROI tracking & analytics dashboards
- Proven playbooks to get started fast


